Materials Through Nuclear Alchemy
Our compact fusion machine generates a steady stream of high-energy neutrons.
All Neutron ApplicationsMaterials Through Nuclear Alchemy
When neutrons penetrate atomic nuclei, they trigger nuclear transformations that produce radioisotopes impossible to create through conventional chemistry. This process is called neutron activation, manufactures the medical isotopes that diagnose heart disease, the power sources that propel spacecraft beyond Jupiter, and the precisely doped semiconductors that control our electrical grid. A single neutron capture event transforms a stable atom into a radioactive isotope with unique decay properties, creating materials whose applications span from cancer therapy to industrial radiography.
Many sectors of the global radioisotope market rely heavily on neutron activation. In medicine, neutron activation produced radioisotopes underpin a multi-billion-dollar market, yet this critical supply chain still rests on a handful of aging research reactors, many built in the 1960s. When Canada’s National Research Universal (NRU) reactor shut down unexpectedly in 2009, it triggered a global shortfall in key diagnostics. That vulnerability has driven urgent efforts to develop alternative neutron sources and production methods, with fusion-based systems emerging as a promising path to distributed, resilient isotope manufacturing.
Beyond medicine, neutron-activated materials enable technologies that would otherwise be impossible. Plutonium-238 produced through neutron irradiation of neptunium-237 powers radioisotope thermoelectric generators (RTGs) that have kept the Voyager spacecraft operational for over 45 years in the cold darkness beyond our solar system. Neutron transmutation doping creates silicon wafers with extremely uniform phosphorus distribution for high-power electronics. Industrial radiography sources, sterilization isotopes, and oil well logging tracers all depend on neutron activation for their production.
Neutron activation creates essential isotopes across multiple industries. Examples include:
Application
Key Isotopes & Production Methods
Real-World Implementation & Impact
Medical Diagnostics
Mo-99 (from Mo-98 or U-235 fission) decays to Tc-99m; produces 40 million procedures annually worldwide. Half-life of 66 hours requires weekly production and rapid distribution.
Current Production (U.S.): Mostly imported from IRE/BR2 (Belgium), Curium/HFR Petten (Netherlands), and NTP/SAFARI-1 (South Africa), with ANSTO/OPAL (Australia) also supplying; NorthStar–MURR (Missouri) provides a growing domestic Mo-99 via Mo-98(n,γ). Distribution: sold as “6-day curies” with tight, outage-sensitive logistics
Cancer Therapy
Lu-177 (from Lu-176 or Yb-176) for neuroendocrine tumors; I-131 for thyroid cancer; Y-90 microspheres for liver cancer. Precise neutron flux control critical for specific activity.
Clinical Impact: Novartis’s Lutathera (Lu-177) now delivers tens of thousands of doses annually; I-131 therapy has been standard for >70 years. Production: ORNL HFIR, ILL Grenoble, and other research reactors. Challenge: Lu-177 demand growing ~20–30%/yr, pressing reactor capacity and specific-activity limits.
Space Power Systems
Pu-238 (from Np-237 irradiation) powers RTGs; ~560W thermal per kg; 87.7-year half-life enables multi-decade missions. Am-241 emerging alternative.
Missions Enabled: Voyager 1/2 (45+ years), Cassini-Huygens (20 years), Mars Science Laboratory. Production Gap: DOE restarted Pu-238 production 2015 after 30-year hiatus; current 1.5 kg/year target. Future: ESA developing Am-241 RTGs to reduce dependence on Pu-238.
Semiconductor Doping
Neutron Transmutation Doping (NTD): Si-30 + n → Si-31 → P-31. Creates uniform phosphorus distribution impossible with conventional doping; critical for high-voltage power devices.
Industrial Scale: Research reactors process ~200+ tons of silicon annually for power electronics. Applications: IGBTs for electric vehicles, thyristors for HVDC transmission, radiation-hardened chips. Facilities: ANSTO/OPAL (Australia)—producing roughly half of global NTD Si— together with MITR-II (MIT), FRM II (TU Munich), and others.
Industrial Applications
Ir-192 (from Ir-191) for weld inspection; Co-60 (from Co-59) for thickness gauging and sterilization. High specific activity requires extended irradiation.
Safety Critical: Pipeline welds, aircraft components, bridge structures inspected with Ir-192 sources (100-500 Ci). Sterilization: 40% of single-use medical devices sterilized with Co-60; Production: High-flux reactors optimized for Co-60 specific activity >300 Ci/g.
Oil & Gas Tracers
Sb-124, Sc-46, and other tracers for reservoir characterization; Kr-85 for gas flow studies. Short half-lives require on-site or regional production.
Field Operations: Tracerco, ANSTO, and regional suppliers provide just-in-time delivery for well logging. Applications: Enhanced oil recovery optimization, pipeline leak detection, refinery catalyst evaluation. Logistics: Mobile activation units being developed for remote field deployment.
Research Isotopes
Hundreds of isotopes for nuclear data, detector calibration, and basic science. Many exotic isotopes require specialized targets and irradiation conditions.
Scientific Infrastructure: HFIR (ORNL), MURR (University of Missouri), and ILL (Grenoble) produce rare isotopes for research. Applications: Nuclear astrophysics, medical physics development, homeland security detection.
Expanding Production with Fusion Neutron Sources
Today’s isotope supply is neutron-limited. Demand keeps climbing, but multipurpose research reactors are aging, face maintenance constraints, and are concentrated in a few regions. Non-neutron production via cyclotrons and linacs covers many nuclides, yet many products still need intense, well-controlled neutron fluxes, and available capacity falls short.
Fusion neutron sources expand the available neutron budget and complement existing production:
It's also worth noting that D–T fusion produces 14 MeV neutrons, significantly higher energy than the predominantly thermal/epithermal spectra in moderated research reactors, which can unlock threshold reactions (e.g., (n,2n), (n,p), (n,α)) that are rarely utilized today. Access to these channels may enable novel isotope pathways, new therapeutic radiopharmaceuticals, and advanced materials processing.
As fusion neutron capability scales, isotope production can move from a reactor-constrained bottleneck to a hybrid, distributed platform with sufficient neutrons to stabilize supply, unlock new therapies, and support advanced industrial and research applications.